I. Introduction
LC-DAQ810 injection molding machine data collector is a network data acquisition device specially designed for industrial Internet applications to collect industrial field signals and data. It supports hard collection of field electrical signals and data based on fieldbus protocols. Soft collection, and upload device data to the data platform through Ethernet, wifi, NB-IoT, or 4G, 5G and other optional communication methods.
This equipment is widely used in the networking and data collection of industrial equipment such as injection molding machines, air compressors, CNC machine tools, on-site PLCs, instruments, sensors, CNCs, and electromechanical equipment.
2. Industry prospect
With the continuous upgrading of the manufacturing industry, traditional manufacturing is developing into intelligent manufacturing. Equipment networking, informationization, and intelligent management are problems that manufacturing companies need to solve urgently. Injection molding machine manufacturers are facing the challenge of industrial transformation. The demand for injection molding products in the automotive, construction, household appliances, medical and other industries is increasing. The market for injection molding machines is constantly expanding. The "energy saving and environmental protection, high precision, automation, Networking" has also become an increasingly obvious trend.
At present, important data such as the operating status, fault alarm, and fault type of the injection molding machine equipment are manually recorded by employees, which is poor in real-time and accuracy. The lack of real-time monitoring and accurate analysis of on-site data makes it difficult for production management personnel to grasp the equipment operating status, evaluation and maintenance work in real time, so the data collector has become a must-have equipment for manufacturers.
Traditional difficulties in the injection molding industry:
1. The types of injection molding machines are miscellaneous, many are old, and many do not open communication interfaces
2. The foundation of informatization is weak, the ability of employees is uneven, and the qualified rate of finished products is low
3. The output data of the traditional data collection method is inaccurate, and the process cannot be controlled, etc.
4. The cost of traditional software is high, the online cycle is long, the operation is complicated, and the maintenance cost is high
3. Solutions
· Aiming at the problems of low informatization degree, imprecise production management mode, low comprehensive efficiency, uncontrollable process, unstable quality and high production cost in some industrial industries.
· The data collector of the new generation research institute collects and transmits data such as the equipment status and operating parameters of the on-site injection molding machine to the cloud server in real time through the cloud gateway module.
· Operation, output, downtime, and various fault data are automatically and comprehensively analyzed to form a new set of production management concepts to help enterprises improve quality, increase efficiency, reduce costs and save energy.
The data acquisition equipment collects the injection pressure, oil temperature, mold temperature, injection speed and other data of the injection molding machine in real time through the hard acquisition of electrical signals, or the soft acquisition of data based on the field bus protocol, and transmits the data to the cloud server through the wireless network, and monitors through the cloud management platform The operation status of the on-site injection molding machine can be quickly fed back to the administrator to solve any problems, and the information of the injection molding machine can be monitored remotely to grasp the equipment status anytime and anywhere.
4. System advantages
1. Plug and play without authorization agreement, compatible with 100% old injection molding machines and peripheral equipment
2. Edge computing data is accurate and can mine more available data value
3. Efficient application of data frequency division transmission data, reducing the background data processing load of the server
4. Good compatibility, can be connected to peripheral equipment of injection molding machine
5. Supports communication protocols compatible with common injection molding machines, and can be customized according to needs
6. Support injection molding machine brand
Performance parameters:
Industry Category : Industrial Electronics
Delivery form: complete machine, software
Performance parameters: Collection method: IO/protocol
Application Scenario: Industrial Electromechanical Equipment
